Hydrogen fuel cell vehicles may be all the rage on the developmental
circuit these days, but that doesn’t mean hydrogen won’t
make it to the highway in more conventional ways…at least
if Mazda has a say in it.
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| Instrumentation
includes readouts for temperature and pressure, along
with indicators that show whether the car is running
on hydrogen or gasoline. |
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No stranger to hydrogen power, Mazda recognized some time ago that
its rotary engine and clean hydrogen fuel operate quite well together.
Green Car Journal editors understood this first-hand when driving
the automaker’s developmental MX-5 Miata hydrogen rotary sports
car a decade ago.
These days, reinforcing Mazda’s enduring interest in what
many consider the ultimate environmental fuel is its latest developmental
vehicle, which is based on the automaker’s acclaimed RX-8.
The Mazda RX-8 RE integrates Mazda’s Renesis hydrogen rotary
engine, a lean-burn powerplant based on the automaker’s next-generation
rotary engine launched just last year in the all-new RX-8 sports car.
Even when running on conventional gasoline, the new Renesis features
significant environmental improvement over previous generation rotary
engines with better fuel economy and reduced emissions.
A rotary engine is especially well-suited for burning hydrogen since
it uses separate chambers for induction and combustion. This overcomes
the backfiring issues often faced when using hydrogen in piston engines.
In addition, Mazda says the separate induction chamber also provides
a safer temperature for the engine’s dual hydrogen injectors
with their rubber seals, which can be damaged by the higher temperatures
of conventional engines. Dual injectors are used in each of the engine’s
twin rotor housings since hydrogen has an extremely low density, thus
greater volumes of this fuel must be injected than gasoline.
Mazda’s RX-8 RE aims to provide a traditional driving experience
as it achieves extremely low emissions with hydrogen. This is accomplished
by integrating a dual-fuel approach that allows seamlessly operating
on hydrogen as available, or gasoline when it’s not.
This is important and reflects Mazda’s belief that a dual-fuel
system promotes the use of hydrogen and a developing hydrogen refueling
infrastructure. The RX-8 RE uses both a conventional gas tank and
a high-pressure hydrogen tank.

The Renesis hydrogen engine features 210 horsepower when running
on gasoline and 110 horsepower on less energy-dense gaseous hydrogen.
Power is transferred to pavement through a five-speed manual transmission.
Performance is enhanced with 225/45R18 tires over 18x8JJ alloys
and double wishbone multi-link suspension front and rear, with stopping
power supplied by four-wheel ventilated disc brakes.
An array of advanced technologies is used in the RX-8 RE to allow
exploring their value for a future production hydrogen vehicle.
These include an electric motor to boost engine torque at low rpm
and an electric motor-assisted turbocharger, both used to improve
acceleration at low revs. An idle-stop system turns the engine off
when the car is stopped and then starts again automatically when
the driver is ready to accelerate. Regenerative braking recovers
energy during deceleration and braking to charge the car’s
144-volt battery.

Other environmentally-conscious elements are incorporated into this
high-profile hydrogen car, including water-based paint, interior
parts made of plant-based plastics, optimized tires, and reduced
overall weight. Reduced friction hub carriers and a fast-fill tandem
master cylinder also serve to reduce brake drag.
This latest foray into the hydrogen world is a strong message that
Mazda is giving hydrogen propulsion serious consideration, as it
has for many years now. This automaker’s interest in hydrogen
rotary power has been duly noted since the debut of its HR-X hydrogen
concept car at the 1991 Tokyo Motor Show. A series of other hydrogen
efforts have evolved at Mazda over the years including the HR-X2,
MX-5, and Capella Cargo, all powered by hydrogen rotary engines,
and the Demio FC-EV and Premacy FC-EV, powered by hydrogen fuel
cells.
What has driven Mazda to pursue hydrogen fuel with such vigor for
so long? A focus on environmental issues, of course, but also an
apparent vision that this fuel stood at least a decent chance of
coming out on top. That vision has now culminated in the Renesis
hydrogen rotary engine and the outstanding RX-8 RE.
BMW, Ford, and now Mazda are raising the volume on the potential
for using hydrogen in more conventional engines and not just in
fuel cells. This adds additional motivation to create a hydrogen
refueling infrastructure, promising to make things even more interesting
as this alternative fuel is driven ever closer to the showroom in
the years ahead.